In today’s pharmaceutical industry, precision in packaging is not just a standard—it is a critical safeguard. Every capsule, every tablet must be verified, identified, and packed without the slightest margin for error. Blister Inspection Systems (BIS) play a vital role in upholding this standard. As pharmaceutical companies worldwide embrace automation, high-speed production, and regulatory control, Sun Teknovation brings innovation to the forefront with its cutting-edge inspection solution, eDrashti.
Installed directly on blister packaging lines, eDrashti is a vision-based high-resolution verification system designed to examine tablets and capsules on various forming materials. With unmatched speed, accuracy, and adaptability, this system brings a new level of quality control into production environments that demand zero compromise. As the demand for automated pharmaceutical verification rises, BIS systems like eDrashti have become indispensable tools in modern packaging environments.
What Is a Blister Inspection System?
A Blister Inspection System (BIS) is a specialized vision-based inspection tool installed on pharmaceutical packaging lines. Its primary task is to detect, identify, and verify the physical integrity and placement of tablets or capsules inside blister packs. By using high-resolution cameras and smart algorithms, the system compares real-time visuals of tablets with pre-set reference parameters. From identifying chipped or broken tablets to verifying color consistency and missing products, BIS solutions work in sync with Tablet Inspection Systems and packaging workflows. These systems prevent the release of defective medicine into the supply chain and reduce costly recalls—critical for maintaining compliance and patient safety.
Introducing eDrashti: Advanced BIS by Sun Teknovation
Sun Teknovation has developed eDrashti, a powerful BIS platform designed specifically for the pharmaceutical blister packaging line. What makes eDrashti unique is its on-the-go hardware configuration—a world-first innovation that lets manufacturers make rapid system adjustments without pausing production. This is a breakthrough in pharmaceutical inspection, enabling smoother operations and maximum uptime.
The system uses vision-based intelligence to recognize and inspect an extensive range of tablets and capsules, even when packaged on diverse forming materials or foil types. From aluminum to PVC, eDrashti delivers consistently accurate detection across all packaging formats.
Key Features of eDrashti’s Blister Inspection System
High-Resolution Vision Technology
With high-definition imaging, eDrashti delivers superior visual clarity, enabling identification of subtle defects such as cracks, discoloration, and wrong orientation. It visually compares each tablet against predefined standards set by the system operator or quality control team.
World’s First On-the-Go Configuration
eDrashti is equipped with a revolutionary on-the-go configuration platform, allowing hardware adjustments during live production. This reduces downtime significantly, giving production teams more control over quality without losing valuable time.
Wide Material Compatibility
Whether packaging occurs on aluminum, PVC, or multi-layer forming foils, eDrashti adapts effortlessly. Its flexibility makes it an ideal choice for pharmaceutical companies with diverse product lines.
Seamless Auto Teaching
The system supports Auto Teaching in inspection systems, where operators can teach the system to identify new products through intuitive calibration steps. This drastically reduces the learning curve and speeds up setup, even when switching batches.
Integration with Tablet Inspection Machines
As modern manufacturing integrates end-to-end automation, eDrashti’s architecture allows it to work alongside Tablet Inspection Systems, batch coders, and packaging machinery to deliver a synchronized inspection ecosystem.
Applications of Blister Inspection Systems in Pharma
The scope of Blister Inspection Systems spans across a wide range of pharmaceutical applications. In high-speed production lines where hundreds of tablets are packed per minute, the risk of misplacement, damage, or mislabeling increases. BIS solutions like eDrashti inspect each unit in real time, eliminating human error and maintaining production integrity.
Primary Packaging Inspection
eDrashti inspects tablets during the primary packaging stage, identifying broken, chipped, or missing units before sealing occurs.
Multi-Product Blister Verification
Many pharmaceutical companies produce combination packs. eDrashti can differentiate between tablet types using vision-based identification, verifying that each cavity contains the correct dosage and shape.
Foil and Color Consistency
Apart from tablets, the system checks packaging foil consistency, helping detect faded print, color mismatch, or damage.
Seamless Line Compatibility
Whether installed on a standalone blister line or an integrated packaging line, eDrashti can communicate with other automation systems like Tablet Inspection Systems to form a complete quality control environment.
Growing Demand for Tablet Inspection Machine Suppliers
As the global pharmaceutical industry continues to grow, so does the demand for reliable Tablet inspection machine suppliers and visual inspection technologies. Manufacturers want to partner with companies who not only provide hardware, but also deliver complete integration support, user training, and long-term maintenance.
Sun Teknovation stands out among Tablet inspection machine suppliers by offering a product that is flexible, intelligent, and designed to work across diverse production environments. From compact lines to high-capacity operations, eDrashti fits seamlessly into various workflows and delivers unmatched quality control.
Advantages Over Traditional Inspection Methods
Unlike manual inspection or outdated semi-automated tools, Blister Inspection Systems like eDrashti provide:
- Real-time inspection at high speeds
- Minimized human intervention, reducing error risk
- Adaptive hardware/software combination for faster changeovers
- Auto-learning capability for effortless setup
- Wide-forming material support, enabling multi-product flexibility
With these benefits, Sun Teknovation’s BIS is not just a tool—it is a strategic investment in compliance, efficiency, and long-term savings.
Why Choose Us
At Sun Teknovation, we specialize in delivering advanced automation solutions that address real challenges faced by pharmaceutical manufacturers. With over a decade of experience in pharmaceutical inspection technologies, we understand that packaging speed, quality, and compliance must work in harmony. Our innovation-led approach has resulted in products like eDrashti, which reflect our commitment to both excellence and practicality.
Unlike standard Tablet inspection machine suppliers, we focus on engineering inspection systems that reduce downtime, simplify integration, and offer features like Auto Teaching in insp system to minimize operator dependency. Every BIS solution from Sun Teknovation is built with end-to-end manufacturing visibility in mind, supporting both current needs and future scalability.
Conclusion
As pharmaceutical companies worldwide scale up their operations, automation and visual inspection have become foundational to their success. A Blister Inspection System is no longer optional—it is essential. With a product like eDrashti, manufacturers gain a reliable partner that adapts to their packaging lines, enhances product integrity, and reduces operational delays. Combining high-resolution imaging, flexible configurations, and user-friendly teaching modes, Sun Teknovation has redefined BIS solutions in India and beyond. Whether you're looking to upgrade existing lines or introduce smart inspection for the first time, Sun Teknovation has the technology and experience to help you do it right.
For more information about Blister Inspection Systems or to discover how you can upgrade your packaging line with our eDrashti system, call us at +91 98982 45695 or email us at connect@sunteknovation.com today.